Assembly, Printing & Trimming
Templates, print settings, applying sticker media, trimming, rounding.
Templates & Tools
- PDF 9-up: Proxy Print Setup, MTG-Print (upload custom), KPPT by Burton.
- Enable cut guides. Select “Actual Size” and disable any fit-to-page.
- Use system dialog and choose the highest quality paper type.
Applying Sticker Media
- Cut cards with a rotary bypass trimmer.
- Peel and align to long edge of a common; smooth bubbles as you go.
- Leave ~1–1.5 mm excess all around; trim flush after application.
- Round corners with 3 mm; flip card face-down to avoid shearing.
[Image placeholder: Applying vinyl to a common]
Print Settings
- Install full manufacturer drivers for advanced options.
- Select best paper type; this controls ink density and pass speed.
- Dry time: 1–2 minutes on quality media; avoid handling during dry.
Trimmer Cleaning (Adhesive Media)
- Quick clean every 1–2 sheets: Tweezers + Q-tip with Goo Gone on blade/rail.
- Full clean (e.g., Fiskars): remove rail, clear debris; re-seat blade against metal edge.
[Image placeholder: Trimmer cleanup points]
MDFC (Dual-Sided)
Print front/back on glossy photo paper and bond with thin super glue. Keep glue at least 1/3" from edges to prevent squeeze-out. Duplex alignment on consumer printers is not precise — cut by the front, slightly oversize the back image to appear flush after trimming.